Annual inspections in line with SEMA guidelines
Our annual inspections are carried out by SEMA Approved Rack Inspectors (SARI) and follow SEMA’s guidance, covering all key points that matter for warehouse safety, compliance, and operational efficiency. To keep things hassle free for you, we focus on what you need to see and act on using a traffic light system rather than a long technical report.
Here’s what we look for across different racking types:
Selective Pallet Racking
Focus: Uprights, beams, connectors, safety clips, load limits
Signs to spot: Bent uprights, cracked welds, missing clips, overloaded beams
Drive-In / Drive-Through Racking
Focus: Frame condition, rail alignment, forklift impact points
Signs to spot: Scrapes, leaning frames, damaged rails, clearance issues
Push-Back Racking
Focus: Cart functionality, track alignment, structural integrity
Signs to spot: Jammed carts, worn wheels, bent tracks
Pallet Flow Racking
Focus: Rollers, track alignment, frame integrity, speed control
Signs to spot: Misaligned rollers, damaged tracks, pallets sticking
Cantilever Racking
Focus: Arm integrity, column stability, anchoring, load markings
Signs to spot: Bent arms, loose anchors, overloaded columns
What Our Customers Say
Companies across the UK trust BSE UK to design and install pallet racking that makes their warehouses safer, more efficient, and ready for growth. Here’s what some of them had to say:
Frequently Asked Questions
We recommend arranging an annual rack inspection in line with SEMA guidelines. However, if your warehouse has a high level of traffic, frequent forklift use, or heavy loads, you may want to arrange inspections more often – likely bi-annually, to proactively identify and fix potential problems before they arise. Regular checks help maintain warehouse safety and prevent costly damage or downtime.
Only a SEMA Approved Rack Inspector (SARI) is fully trained to assess pallet racking according to recognised industry standards. Our SARI experts evaluate all aspects of your racking system, from structural integrity to load compliance, ensuring your warehouse remains safe, compliant, and efficient.
A thorough inspection includes:
- Structural review: Checking uprights, beams, connectors, and racking arms for any damage.
- Damage assessment: Identifying bent uprights, cracked welds, misaligned tracks, or jammed carts.
- Load compatibility check: Ensuring your pallets are stored within safe weight limits.
- Clear action report: A practical, easy-to-understand report using a traffic light system, highlighting urgent repairs, maintenance recommendations, and compliance issues.
Yes. Following SEMA guidelines supports your legal responsibilities under workplace safety regulations, including PUWER. It also ensures your warehouse adheres to best practice standards for pallet racking safety, protecting your team, your inventory, and your business from avoidable risk.
Not usually. Our inspectors work around your operations to minimise disruption or downtime, carrying out inspections during off-peak hours or in planned stages when convenient. Most inspections are completed within a few hours, depending on the size and layout of your warehouse.
Absolutely. After the inspection, we provide:
- Racking repairs for damaged uprights, beams, or tracks
- Replacement parts to restore load capacity and safety
- Follow-up inspections to verify that any issues have been fully resolved Our goal is to make the process as straightforward and stress-free as possible, keeping your warehouse safe and operational.
The duration depends on warehouse size, racking complexity, and the number of racking types installed. Most inspections are completed within a few hours, with a detailed report provided promptly so you can act on priorities without delay.
Yes, we provide Rack Safety Awareness Training for warehouse teams. This helps your staff recognise risks, perform routine safety checks, and maintain a safer, more compliant warehouse environment. Pairing inspections with training maximises pallet racking safety across your operation.
